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Quality
Process |
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PANEM
PRODUCTS
lay a great emphasis on quality and
all the products undergo various quality
assurance tests to give customers
value for their money. This has ensured
that the brand today is famous for
its commitment to quality in such
a short period of time. The manufacturing
process is governed by a comprehensive
quality plan. The results are visible
as in such a short period of time
the company is ISO 9001:2000 certifed
company. |
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INGOTS: |
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MS
INGOTS are being manufactured with the help
of modern induction furnaces. Various quality
control measures are taken during the process
before the INGOTS have been manufactured
by the quality control department. QCD checks
each and every process very attentively
so that there are no shortcomings and the
product being of standards.
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Quality
Control Measures adopted by the company
are -
1. The group purchases
good quality scrap and prefers mostly heavy
melting scrap (HMS).
2. The QCD checks the quality
of the scrap and if finds it of standard
quality then only accepts it for production.
3. The furnaces go through
maintenance at regular intervals which results
in no loss of production and quality.
4. Temperature meters have
been provided so as to check the heat temperature
is normal for pouring.
5. Special masks &
other equipments have been provided to melters
so that there is no loss in production.
6. Certain chemicals &
other substitutes are added in the furnace
to make the chemical composition of INGOTS
of standard quality.
7. The company has an in
house lab which checks the chemical composition
of the INGOTS and issues test certificates
along with the products when being dispatched.
8. The INGOTS are cross
checked physically before being dispatched
and provided batch nos.
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STRIPS/SKELPS/FLATS/PIPES : |
These
products go through various quality tests
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1.The raw material is purchased from SAIL,
TISCO and from our associate company PANEM
CASTINGS PVT. LTD. who issues test certificates
for their respective products.
2.We have an in house lab which cross checks
the raw materials’ chemical composition.
3.The raw material sized for the product
to be manufactured is physically examined
before feeding into the re heat furnace. |
4.During
the course of manufacturing of STRIPS/SKELPS/FLATS
to be produced as per the order are
examined at regular interval. The
width, thickness and length as desired
are taken care by the QCD.
5.After the cooling of the product
manufactured random test check of
thickness, width, length, weight are
carried out by the QCD.
6.Random test of bend, tensile and
chemical composition are checked once
the product is manufactured. |
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7.In
case of SKELPS, the QCD gives additional stress
to STRIPS to ensure proper joints of the STRIPS
which are to be coiled for SKELP formation.
8.Test certificates for all its products are
issued by the QCD and by the lab incharge.
9.Tensile tests are done to check the ultimate
tensile strength of the STRIPS/SKELPS/FLATS
along with yield strength and elongation.
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PANEM
PIPES is achieved ISO 9001:2000 certification
for its quality management systems in each
and every department of its division, ensuring
quality at every stage of manufacturing
process. Various quality assurance tests
include 100% straightening of tubes. Process
test includes the drift test to check for
weld cracks and metal expansions. Tensile
tests are done to check the ultimate tensile
strength of the tubes along with yield strength
and elongation. The flattening test examines
weld fractures and surface defects. The
profile projector checks the correctness
of the thread profiles to ensure leak proof
joints |
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